Ballistic Military Helmets and Which One is Right for You!

Ballistic Military Helmets and Which One is Right for You!
calendariconMay 06, 2019 commenticon0 Comments

What is a PASGT helmet?

PASGT stands for Personnel Armor System for Ground Troops and is pronounced as “pass-GET.” These tactical helmets were used by the United States military from the early years of the 1980s to the middle of the 2000s. They are typically made of Aramid Kevlar Fibers. Sometimes referred to as a K-pot or kevlar helmet. Their most defining feature is a lip over the brow of the helmet.

PASGT Helmet
ACH helmet

What is a MICH or ACH Helmet?

The Modular Integrated Communications Helmet or the MICH was developed as an improvement on the PASGT while the ACH or the Advanced Combat Helmet is an advanced version of the MICH. Militaries around the world use both the MICH and ACH. The ACH was first issued to US troops in 2003.

What is an ECH helmet?

The Enhanced Combat Helmet is to replace MICH and ACH versions into the future. Utilizing ultra-high-molecular-weight polyethylene, the ECH is designed to be lighter while providing increased protection from fragmentation and rifle rounds.

ECH helmet

What is a FAST/High Cut/ATE Helmet?

FAST/High Cut/Maritime cut/ ATE® or Above the ear: These helmets were first designed for maritime special operations due to the safety hazards of water catching the ear cups on the sides of older helmets at a high speed. Ops-Core was the company to first bring the FAST helmet to market, an acronym for Future Assault Shell Technology. While all other helmets were created keeping in mind the necessity of protecting soldiers’ eyes, ears and brain, the FAST helmet is designed to carry additional combat equipment.
(UPDATE, check out our comparison page for the Best High Cut Helmets)

Ballistic Helmet Fiber Types

Original Aramid Fiber Kevlar®

Advanced Aramid Fibers


Material Used
  • PASGT:Kevlar is a ballistic aramid fabric with a phenolic resin system. The outer shell of the PASGT is constructed out of 19 layers of Kevlar and protects the wearer from ballistic projectiles and shrapnel. It has received a rating of a Threat Level IIIA by the U.S. Army, USMC and DARPA. The PASGT also complies with the 1800 mandatory requirements of MIL-STD-662E.
  • MICH: The MICH is typically crafted out of an advanced version of Kevlar and offers protection from handgun shots also. Also, it dismisses the chinstrap, sweatband, and cord suspension system of the PASGT and instead includes a four-point retention system and a pad system. These systems not only make the MICH helmet more comfortable but they also offer better defense from impacts.
  • ECH: The ECH uses ultra-high-molecular-weight polyethylene or UHMWPE for short. The material offers weight advantages over original kevlar and is typically stronger as well. The ECH has similar if not identical padding and suspension set-ups as the MICH or ACH helmet.
  • Fast/High Cut/Maritime cut/ ATE® or Above the ear:Helmets such as the OPS-CORE FAST, and Team Wendy EXFIL use UHMWPE blends to achieve lightweight helmets. While the Hard Head Veterans ATE and others use advanced aramid kevlar blends that are slightly heavier but offer additional protection.

Tactical Helmet Weights

Small Large LBS
Pasgt Tactical helmet weights Tactical helmet weights Tactical helmet weights
Mich/ach Tactical helmet weights Tactical helmet weights Tactical helmet weights
ach Tactical helmet weights Tactical helmet weights Tactical helmet weights
Ate/fast Tactical helmet weights Tactical helmet weights Tactical helmet weights

How much does a PASGT helmet weigh?

  • PASGT: Available in sizes from extra small to extra large, the PASGT helmets weight from 3.1 pounds or 1,410 grams to 4.2 pounds to 1,910 grams depending on size.

How much does a MICH helmet weigh?

  • MICH: MICH helmets weigh from 3 pounds or 1.36kg to a little more than 3.6 pounds or 1.63kg depending on the size that ranges from medium to extra large.

How much does a ECH helmet weigh?

  • ECH: ECH helmets weight between 3.25 pounds 1,474 grams to up to 3.61 pounds or 1,637 grams depending on size.

How much does a FAST helmet weigh?

  • Fast/High Cut/Maritime cut/ ATE® or Above the ear: These helmets are available in sizes from medium to extra, extra large and can weigh between 2.2 pounds or 1,143 grams and 2.99 pounds or 1,354 grams.

Ballistic Helmet Testing

Much more goes into helmet testing than just stopping a projectile. Whenever you are looking for a helmet you should always ask for testing documentation when comparing helmets. This should include not only RTP (resistance to penetration), but BTD/BFD (backface deformation) V50, Blunt Impact, and Compression testing data at the very least! 

  • Resistance to Penetration tests for most tactical helmets are typically going to be up to 44. Magnum or NIJ Level IIIA. Currently there are a select few helmets that are tested to stop some rifle threats, but it may be at reduced velocities and or increased ranges outside of normal testing standards.
  • Commonly referred to as back-face deformation, these tests are a debated topic with more and more companies choosing to decrease weight at the expense of increased back-face deformation.  Weight and protection is a trade-off with any type of armor as we explain in this article.
  • Blunt Impact testing for tactical helmets is simply measuring peak accelerations, typically in G's, when the helmet is dropped onto an anvil. It's vital that the accelerations be as low as possible. 
  • V50 is utilized to understand the limits of armor by calculating penetrations at increased velocities. 

A note about ballistic helmet testing. Unlike body armor, where the NIJ actually has a tested Compliant Armor List, helmets require much more in depth testing and have constantly evolving standards. Therefore and unfortunately for consumers and brands there is no NIJ compliant list for helmets at this time. It's up to the purchaser to ensure they do their homework. 

Ballistic Helmet Color Options

Ballistic Helmet color options
Ballistic Helmet color options
Ballistic Helmet color options
Ballistic Helmet color options
Ballistic Helmet color options
Ballistic Helmet color options
Ballistic Helmet color options
Ballistic Helmet color options
Ballistic Helmet color options
Ballistic Helmet color options

Ballistic helmet color options are no longer limited to plain colors, but in just about any pattern or design. With technology such as Hydrographic companies can efficiently produce camouflage patterns among others. It's also a common practice for the solider or end user to spraypaint a helmet to match the changing environments. We have a great guide located here on it!

  • PASGT: These helmets can be fitted with cloth helmet covers and are available in a range of colors ranging from olive drab, white, black, and camouflage patterns and colors such as three-color desert, six-color desert, and Woodland. Since they are used by different tactical forces, the colors are adapted to suit their requirements such as for the U.S. Army, U.S. Marine Corps’ MARPAT, SWAT teams, and UN Peacekeeping forces. The helmets may also be painted in the colors that reflect the flag and logos of the institution that the soldiers represent. Further, the helmets have bands on them with names or the blood types of the wearer. This assists medical personnel in the field to provide the right blood transfusion in case of blood loss due to injuries.
  • MICH: Compatible with cloth helmet covers, the MICH helmets can take on camouflage patterns of USMC MARPAT, Cyre MultiCam, three-color desert, U.S. Army UCP, and M81 Woodland. They also come in all black for SWAT teams.
  • ECH: Color options and helmet covers will be the same as MICH and ACH versions depending on branch-specific needs.
  • Fast/High Cut/Maritime cut/ ATE® or Above the ear: Available in colors of urban tan, foliage green, black, MultiCam, and desert MARPAT and numerous others.

Military Helmet Features

  • Can be fitted with a band with two cat eyes or recharging glow patches on the rear of the head. These patches help prevent friendly fire occurrences.
  • Compatible with night vision eyewear, the AN/PVS Monocular Night Vision Device.

In addition, a riot control visor can be attached to the PASGT. The MICH helmet on the other hand is slightly smaller, offering 8% less coverage. This feature allows the wearer better vision especially when firing from a lying position. The ear covers are also raised higher to accommodate communication and headset devices.

Fast/High Cut/Maritime cut/ ATE® or Above the ear:

These manufacturer’s shells are designed to be load bearing and compatible with a range of equipment and devices that a soldier may need to use on the battlefield. These can include:

  • Electronic hearing protection attached to a top headband
  • Communication headphones and headsets
  • Night vision glasses
  • Lights for the weapons
  • Gas or CBRN masks that provide protection from chemical, biological, radiological and nuclear toxins. The nose cup is adapted to prevent fogging.
  • Oxygen masks
  • Visors and protection for the eyes
  • Illuminators and strobes for better vision
  • Shields and protection for the face
  • Devices for identification
  • Video cameras to record events
  • Flashlight holders
  • Battery packs to power the devices

In addition, you can make minor adjustments to these helmets so that it fits securely. While the helmet comes with the typical padding mandated by CO/PD-05-04 regulations, you have the option of choosing the padding that you are more comfortable with.

This detailed information on the different helmets should help you make the right choice to meet your requirements.

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